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ABS acrylonitrile - butadiene - styrene copolymer
ABS Acrylonitrile-Butadiene-Styrene car (dashboard, door tools, wheel covers, mirror housings, etc.)
refrigerators, high-intensity tools (hair dryers, blenders, food processing machine, mowers, etc.), phone case,
typewriter keyboard, recreational vehicles such as golf carts and jet skis cars.
drying: ABS material has a moisture absorption, require drying before processing. Recommended drying conditions
to 80 ~ 90C under dry and at least 2 hours. Material temperature should be guaranteed less than 0.1%.
melting temperature: 210 ~ 280C; recommended temperature: 245C.
mold temperature: 25 ... 70C. (Mold temperature will affect the finish of plastic parts, while lower temperatures lead to finish lower).
injection pressure: 500 ~ 1000bar.
injection speed: in high speed.
ABS is acrylonitrile, butadiene and styrene three monomers. Each of the monomers with different characteristics:
acrylonitrile high strength, thermal stability and chemical stability; butadiene and toughness and impact resistance;
styrene are easy to processing, high gloss, and strength. From the morphological point of view, ABS is an amorphous material.
polymerization of three monomers had a two-phase ternary copolymer, a styrene - acrylonitrile in the continuous phase,
polybutadiene rubber dispersed phase . ABS depends on the characteristics of the ratio of monomers and the two-phase
in the molecular structure. This can be in product design with great flexibility, and the resulting market
hundreds of different quality ABS material. These different quality materials offer different characteristics, such as moderate to high impact resistance, from low to high finish and high heat distortion.
ABS material offers superior workability, appearance, low creep and excellent dimensional stability and high impact strength.
PA12 Polyamide 12 or nylon 12 water table and other commercial facilities, cable sets, mechanical cam, sliding bearings and other agencies and drying: process should be guaranteed before the humidity below 0.1%. If the material is exposed to the air storage, it is recommended to air dry in the 85C heat 4 to 5 hours. If the material is stored in a sealed container, then the balance after 3 hours the temperature can be used directly.
melting temperature: 240 ~ 300C; for the general characteristics of materials should not exceed 310C, for a fire-retardant characteristics of materials should not exceed 270C.
mold temperature: for non-enhanced material 30 ~ 40C, the thin wall or large area device is 80 ~ 90C, for enhanced materials
90 ~ 100C. Increase in temperature will increase the material's crystallinity. Precise control of mold temperature on the PA12 is very important.
injection pressure: maximum to 1000bar (recommended minimal needs pressure and high pressure melting temperature).
injection speed: speed (for a glass additive material better).
channel and gate:
who are not additive material, due to lower material viscosity, flow channel diameter should be about 30mm. Material required for the enhanced the crowd Road 5 ~ 8mm diameter. Flow should be all for the circular shape. Note the entrance should be as short as possible. You can use various forms of the gate. Do not use a large plastic small gate, which is on the plastic parts in order to avoid excessive pressure or excessive shrinkage. Gate thickness equal to the best thickness of plastic parts. If you use a submerged gate, the proposed minimum diameter of 0.8mm.
hot runner mold is very effective, but requires very precise temperature control to prevent material leakage or freezing in the nozzle. If you use the hot runner, gate size should be smaller than the cold runner.
PA12 is butadiene linear, semi-crystalline - crystalline thermoplastic material. It features and PA11 similar, but different crystal structure.
PA12 is a good electrical insulator and, like other polyamides will not affect the insulation properties due to moisture. It has good impact resistance machines
chemical stability. PA12 has many features and enhancements in the plastics area of improved varieties. PA6 and PA66
and compared these materials with lower melting point and density, with very high moisture regain. PA12 on the strong oxidizing acid
no resistance.
PA12 viscosity depends on humidity, temperature and storage time. It is a very good liquidity. Shrinkage rate of 0.5% to 2%,
species mainly depends on the material, thickness and other process conditions.
PA6 Polyamide 6 or nylon 6
as good mechanical strength and stiffness are widely used for structural components. Because of good wear characteristics, but also for the manufacture of bearings. Drying: As PA6 easily absorb water, thus drying before processing particular attention. If the material is packed in waterproof material supply, the container should remain closed. If the humidity is greater than 0.2%, suggested that more than 80C hot air drying for 16 hours. If the material has been exposed in the air more than 8 hours, recommended 105C, 8 hours of vacuum drying.
melting temperature: 230 ~ 280C, the enhanced varieties of 250 ~ 280C.
mold temperature: 80 ~ 90C. Mold temperature is significantly affected the crystallinity, while crystallinity and affects the mechanical properties of plastic parts. Crystallinity of structural components is very important, it is suggested mold temperature of 80 ~ 90C. For thin-walled, plastic parts process also recommended a longer application of the higher mold temperature. Increase mold temperature can increase the plastic strength and stiffness, but reduced the toughness. If the wall thickness greater than 3mm, recommend the use of 20 ~ 40C low temperature mold. Glass reinforced materials for mold temperature should be greater than 80C.
injection pressure: 750 ~ 1250bar generally between (depending on the materials and product design).
injection speed: High speed - on the enhanced material is slightly lower
channel and gate:
As the solidification time is very short PA6, so the location of the gate is important. Gate aperture not less than 0.5 * t
(where t is the thickness of plastic parts). If you use the hot runner, gate size should be smaller than normal flow of some,
because the runner can help prevent premature solidification materials. If submerged gate, the gate should be a minimum diameter of 0.75mm. PA6 and PA66 chemical and physical properties are similar, however, its low melting point, and a wide process temperature range.
its impact resistance and anti-solubility better than the PA66, but also more moisture. Because many of the quality characteristics of plastic parts
be subject to the impact of moisture absorption, the use of PA6 design products to take full account of this. In order to improve the mechanical properties of PA6, often by adding various modifiers. Glass is the most common additives, sometimes in order to improve impact resistance has also joined the synthetic rubber, such as EPDM and SBR.
for products without additives, PA6 contraction rate of 1% to 1.5%. Glass fiber additives can reduce the shrinkage rate to 0.3% (but perpendicular to the direction and process even slightly higher). Molding shrinkage rate of the main assembly of the crystallinity and moisture absorption by the material impact. Also the actual shrinkage of plastic parts design, thickness and other parameters into the function.
PA66 Polyamide 66 or nylon 66, compared with PA6, PA66 is more widely used in automotive, housing and other needed equipment and high impact strength requirements of products. Drying: If the material is sealed before processing, then there is no need for drying. However, if the storage container is opened, it is recommended that in the 85C heat in the air dried. If the humidity is greater than 0.2%, also need to 105C, 12 hours of vacuum drying.
melting temperature: 260 ~ 290C. Additives on the glass products 275 ~ 280C. Melting temperature should be avoided above 300C.
mold temperature: recommendations 80C. Mold temperature will affect the crystallinity, the crystallinity will affect the product's physical properties. For thin-walled plastic parts, if you use less than 40C in the mold temperature, the crystallinity of plastic parts will change over time, in order to maintain the geometric stability of the plastic parts, the need for annealing.
injection pressure: usually 750 ~ 1250bar, depending on materials and product design.
injection speed: speed (for enhanced material should be slightly lower).
channel and gate:
As the solidification time is very short PA66, the gate location is very important. Gate aperture not less than 0.5 * t
(where t is the thickness of plastic parts). If you use the hot runner, gate size should be smaller than normal flow of some,
because the runner can help prevent premature solidification materials. If submerged gate, gate
should be a minimum diameter of 0.75mm. PA66 in the polyamide materials have a higher melting point. It is a semi-crystalline - crystalline materials. PA66 at higher temperatures can also maintain a strong strength and stiffness. PA66 in the after molding still have moisture absorption, the extent depending on the material composition, thickness and environmental conditions. In product design, we must consider the impact of moisture on the geometric stability.
order to improve the mechanical properties of PA66, often by adding various modifiers. Glass is the most common additives, sometimes in order to improve impact resistance has also joined the synthetic rubber, such as EPDM and SBR.
PA66 viscosity low, so mobility is very good (but not as good as PA6). The nature of the components can be used to process thin.
its viscosity is very sensitive to temperature change. PA66 contraction rate of 1% to 2%, the glass fiber additives, shrinkage can be reduced to 0.2% to 1%. Shrinkage in the flow direction and perpendicular to the direction and flow direction of the differences is larger.
PA66 resistant to many solvent insoluble, but acid and other weak resistance to chlorination agent.
PBT polybutylene terephthalate home appliances (food processing blades, vacuum cleaner parts, electric fans, hair dryer shell, coffee containers, etc.), electrical components (switches, motor shell, fuse boxes, computer keyboard keys, etc.), automotive (radiator lattice windows, body panels, wheel covers, door and window components, etc.). Drying: This material is easy to hydrolysis at high temperature, so the drying before processing is very important. Suggested that the dry air conditions 120C, 6 ~ 8 hours, or 150C, 2 ~ 4
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Here is a recording abdiscover the Dark Bow: